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Who We Serve
We provide private label contract manufacturing services to a diverse
group of distributors and retailers predominantly in the nutraceutical
industry, including specialty food retailers, mass-market drug stores,
multi-level marketers, catalog marketers, retail distributors, direct
mail sellers, infomercial marketers, and international distributors.
Our commitment to service
Efficient product changeover and on-time delivery are the foundation
of our business, making us a reliable source of quality vitamins and
nutraceuticals. Our production processing is automated and rigorously
managed. Technological advancements enhance our ability to provide
complete in-house services, including sophisticated coating and
packaging techniques that sustain optimum quality and reduce total
manufacturing time.
Our testing capabilities
We operate a sophisticated laboratory and testing facility where we
verify and develop high quality nutraceutical formulations. We
continuously upgrade the technical capability of our laboratory by
adding state-of-the-art instruments and increasing our staff of
experienced highly-qualified personnel many of whom are PhD’s.
Through our in-house laboratory we effectively and efficiently
maintain rigorous quality assurance standards.
Science-based product formulation
At Bactolac, we scientifically design and customize nutraceutical
products based on the unique individual needs of our prospective
client-partners. New products and formulas are researched and tested
prior to full-scale production. We continuously produce pilot or sample
runs of product formulation prototypes to ensure stability and/or
efficacy and to determine ingredient interaction and client-partner
acceptance of the final product.
The science behind our formulations ensures that our client-partners
receive, on a consistent basis, the most advanced nutraceutical
supplements available today.
Raw materials
We maintain an inventory in excess of $2.5 million of raw materials
providing timely availability of a diverse selection of nutrients. Upon
receipt, these materials are rigorously tested to ensure quality, purity
and potency.
Raw materials used meet or exceed the requirements for the vitamin
and nutraceutical industry as upheld by the U.S. Food and Drug
Administration (FDA) and the U.S. Pharmacopoeia (USP).
Production
Once the formula is approved for production, exacting quantities f each material are weighed out according to specifications outlined in the batch record, verified, and are then assigned to a designated blender. Raw materials are added to the blender in sequence and rotated according to a prescribed mixing time. Formulations are analyzed by batch, ensuring the potency and purity of every product we manufacture. The blended material can remain in powder form or is then encapsulated or compressed into solid dosage forms of, either tablets, capsules or caplets that adhere to exacting standards. From there, product is packaged in your custom packaging for market.
Operational Capacity
- High speed rotary tablet compression machines
- High speed fully automatic encapsulation machines
- High efficiency screening and milling machines
- FDA compliant large volume V blenders and ribbon blenders
- Automated packaging lines
- Automatic blister packing
- Cross-trained, multi-skilled work force
- Dust-contained, flexible facility designed for ease of change
over, short processing times, and overall cost control
Production Capacity (per day)
- Tablet compression – 15 million
- Tablet coating – 6 million
- Powder blending – 25,000 kg
- Encapsulation – 6 million
- Bottling – 100,000 units
- Powder Filling – 35,000 units
- Blister Packing – 100,000
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